Where Cheap Sofas Cut Costs
Budget sofa manufacturers reduce cost at five points: foam quality (bonded/low-density foam costs 60–70% less than HR foam), frame material (MDF and particleboard cost 80% less than kiln-dried hardwood), frame construction (stapling takes 20 minutes; dowel-and-screw joinery takes 3–4 hours), spring systems (rubber webbing costs ₹300 vs ₹3,000 for a sinuous spring set), and leather/fabric grade (split or bonded leather costs 5–10× less than full-grain per metre). Each of these compromises is invisible at purchase but becomes evident within 2–5 years.